BGC Duralux is a high-quality fibre cement sheet specifically designed for eave, soffit, and general lining applications. This guide aims to provide step-by-step instructions for installing Duralux, aligned with BGC's official recommendations.
Note: Always follow the manufacturer's guidelines and adhere to local building codes. Consider hiring a certified professional for installation.
You can find a copy of the technical specifications brochure on the following link.
Required Tools and Materials
- BGC Duralux Panels
- Corrosion-resistant screws or nails
- Measuring tape
- Chalk line
- Spirit level
- Circular saw with a diamond-tipped blade
- Power drill
- Caulking gun
- Polyurethane sealant
- Weatherproof membrane (if applicable)
- Safety gear: gloves, safety glasses, and a dust mask
You can find our range of Duralux panels and accessories here.
Pre-Installation Steps
Step 1: Preparing the Area
- Ensure the substrate is level, clean, and dry.
Step 2: Weatherproofing (if applicable)
- Install a weatherproof membrane if the manufacturer or local building codes require it.
Installation Procedure
Step 1: Layout Planning
- Use chalk lines to plan the layout on the substrate where the Duralux panels will be installed.
Step 2: Cutting the Panels
- Measure and cut the panels using a circular saw equipped with a diamond-tipped blade.
Step 3: Pre-Drilling
- Pre-drill holes in the panels according to BGC's fastening specifications.
Step 4: Position and Provisionally Secure First Panel
- Align the first panel with your chalk line and provisionally secure it with clamps.
Step 5: Fastening the First Panel
- Fasten the first panel using corrosion-resistant screws or nails, ensuring they adhere to BGC's recommended spacing.
Step 6: Dealing with Joints
- Install joints with appropriate backing or use joiners as per BGC's guidelines.
Step 7: Installing Subsequent Panels
- Add additional panels, maintaining alignment and consistent spacing between fasteners.
Step 8: Sealing Edges and Fasteners
- Apply polyurethane sealant to all exposed edges and fastener heads for added protection.
Step 9: Final Check and Cleanup
- Conduct a final inspection to ensure all panels are secure and aligned correctly.
Tips and Tricks
- Cutting Tips: Use a guide rail for your circular saw to achieve precise cuts.
- Fastening: Always refer to BGC guidelines for fastener type and spacing.
- Regular Level Checks: Use a spirit level frequently to ensure all panels are level.
- Sealant Application: Apply sealant in a consistent, smooth layer to maximize protection and visual appeal.
By following this detailed installation guide along with BGC's official instructions, you can ensure a durable and aesthetically pleasing result. BGC Duralux provides both function and style, making it a top choice for eave, soffit, and general lining applications.